1. We have covered both WIP and Line Side Assembly applications on our blog. Head over to those posts for a refresher if you need to. Both of these applications refer to returnable packaging being utilized on the floor of a manufacturer. The first option we'll explore is packing the part in a bag set. What does this mean? We custom design our soft fabric dunnage systems for integration into totes, bulk containers, and racks. They are strong, durable, and collapsible. Not only might it conform to a part in a way that plastic corrugated might be limited, but it could also benefit internal logistics. The customer may choose this option if it works more efficiently for the operator on the line. 

 2. The second option could be a divider in a bulk bin utilizing a dust cover if deemed necessary. With this option - a high volume of parts can fit in one bulk bin, this way the trailer load can be maximized. 

 3. Another possible option would be a u-pad divider with evolon rolled edge technology and XLPE foam rails (not pictured, follow the link to see examples of our waterjet cut foam rails) that could be placed into an injection molded tote. 

 4. The previous option illustrates an injection molded tote, this fourth option shows a custom tote made out of plastic corrugated without laminate or foam. Add stacking corners and handles, and boom, this robust tote covers more needs of our customer's returnable packaging program.  An injection molded tote may not provide the density a customer might need. With a custom tote - we can design it to any size the customer requests. The standard size of an injection molded tote also may not fit the footprint of the space the customer has available, another reason why this option may be a better solution. 

5. Last but not least, if the customer requires an immense amount of protection, we could design a pack with polyurea-coated waterjet cut foam rails with slots to fit the part. These can be inserted into an injection molded or custom tote. Polyurea coating is a class A surface protectant, durable, water resistant, and more.  Apply this to foam and the life of this pack could be extended depending on the application. The picture illustrates the polyurea-coated foam rail itself on top of a foam rail without polyurea. **What is Class A? - We blogged about it - Visit here to learn more.

Every client request is unique with its own set of parameters. The important thing to remember is there are many ways to pack a part but only one BEST solution for you and your product.