Success Stories

Regular Slotted Container - Industry: Automotive

Opportunity

Our customer was looking for a solution to a problem they were having with their expendable packaging. The automotive manufacturer ships replacement parts to automotive dealerships in order to repair vehicles that require a new bumper cover. They found the expendable packaging was failing their product while in transit. Tens of thousands of bumper covers were being damaged due to poor product protection. This posed a significant obstacle. We were asked to develop a box that would effectively protect the bumper covers in order to remedy this problem.

Solution

Result

This solution resulted in far fewer damaged bumper covers as well as lessening the cardboard waste the customer had to manage prior to this change. Amatech provided a highly durable solution that greatly exceeded the customer's expectations. The increase in the number of turns our RSC versus its expendable counterpart has also left them more than satisfied. Another benefit this returnable pack gives to the customer, is it saves on logistical costs - we knock these RSCs down flat for shipment. This, in turn, maximizes the truckload. Cost savings, product protection, and waste management; are three significant solutions to a problem our customer now knows as a thing of the past. This is accomplished by integrating returnable packaging into their supply chain.

Rolled End Tucked Front - Industry: Pharmaceutical

Opportunity

Our customer was shipping glass vials and experienced one incident with product damage; one vial cracked in transit. With that being said, being that it is the pharmaceutical industry, FDA regulations dictate their process. This leads them to search for effective product protection. We were asked to design a returnable package that would protect the glass vials from damage moving forward.

Solution

Rolled End Tucked Front (RETF) made from green plastic corrugated material to include XLPE Water Jet Cut foam pad with 45 holes. There were five different variations of this returnable pack. The reason for this is the customer has five different-sized glass vials that they ship thus needing different waterjet cut foam that would accommodate variously sized vials. A color-coded system was also established for the customer. We designed the packs in several different colors of plastic corrugated so they could differentiate between the packs they now have in their supply chain while also fulfilling FDA regulations.

Result

Plastic Corrugated Envelope - Industry: Industrial

Opportunity

This opportunity presented a unique situation. The customer came to us with a problem that needed a returnable packaging solution. Like most manufacturers, steel manufacturers have samples that they present to their customers. The sales team needed a "sample carrier" so the steel can effectively be taken out in the field. Due to the nature of the product, the returnable packaging needed to be durable and also have the capability to accommodate large pieces of metal with very sharp edges.

Solution

Result

Custom Sleeve with Pallet - Industry: Automotive

Opportunity

Our automotive industry customer recently switched from a custom sleeve that we did adapt for them utilizing expendable packaging. We VERY rarely utilize cardboard in our applications. The sleeve that is pictured was originally made out of cardboard. Due to a change in their supply chain needs, we were pleased to convert their expendable sleeve into a tri-laminate plastic corrugated sleeve.

Solution

Result

This solution gave this customer the result they needed. Their original cardboard design was failing when it was in transit to warmer temperatures. The cardboard just couldn't hold up. So in turn, they would need to reorder more frequently and the previous design was also posing product damage issues. This sleeve is serving their returnable packaging needs in the way their supply chain demands.

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Regular Slotted Container - Industry: Automotive

Opportunity

Solution

Result

Rolled End Tucked Front - Industry: Pharmaceutical

Opportunity

Solution

Result

Plastic Corrugated Envelope - Industry: Industrial

Opportunity

Solution

Result

Custom Sleeve with Pallet - Industry: Automotive

Opportunity

Solution

Result

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