Returnable Packaging Blog

Returnable Packaging Terminology - Machinery, Services, & More

What is Returnable Packaging? In this post, we will continue to help answer that question. Below you will find terms for machinery and services offered in the reusable packaging world with links to more in-depth descriptions/explanations/examples. ...

Amatech is Determined to Deliver the Solutions You Need

At Amatech, we are determined to deliver that solution that fits your product best. Not only for a short-term solution but for the long term so it benefits your returnable packaging program into the future. See the examples below and be sure to follow the links for more info on how we are moving solutions forward for you. ...

Project Showcase: Quality Product Protection

We thought it a really good idea to give you some examples of our returnable packaging solutions. We not only want to feature what we can do for you we also want to give you some insight on the markets these solutions serve. Highlighting our stellar team of project managers is the bonus of this blog post. ...

How Is Returnable Packaging Helping with Coronavirus Relief Efforts?

In this world, right now, our normal has changed considerably. There is incredible gravity felt all over the world due to the impact of COVID-19. As much as many are under distress - there is a lot of good coming out of this. We as humans can be extraordinary. We know this as we've witnessed humans rise to the occasion to help one another with other disasters. Two examples that come to mind are Hurricane Katrina and 9/11. We truly rally together, to protect one another to try and comfort and assist one another. It makes one proud when the industry you work in is part of the rally. Organizations are not only voluntarily a part of it but returnable packaging also supports the essential businesses that are hard at work, as we speak. Returnable packaging is a large part of moving products through the supply chain. An example...

How Amatech Stays Ahead of the Curve

As we move through 2020, let's take a look at what is happening in the returnable/reusable/sustainable packaging world. Here, we are going to talk about a few trends and how Amatech stays ahead of the curve.  ...

5 Ways to Product Protection

When a client reaches out to their project managers, they have a product they need to protect. It is quite obviously our job to ensure that this happens - effectively and efficiently. In designing a returnable package for a customer, there are many factors that come into play. Our project managers need to take things like the weight of the part, whether the part has class A surfaces, how long the returnable packaging program is expected to be in place, and what the application might be. When we talk about applications, we are referring to how the returnable packaging will be utilized. For example, will it be used in a WIP (work in process) application or will the pack be in transit packed on a truck for shipment perhaps.  All of the above are just a few of the many things our project managers take into consideration prior to...

When Does Returnable Packaging Make Sense?

We've covered the benefits of returnable packaging in our Handling of Expendable Packaging vs. Returnable Packaging post. Citing that corrugated plastic is durable, reusable, and moisture resistant. We then went further and stated the benefits of returnable packaging also include a reduction in overall shipping costs, safer delivery, and fewer workplace injuries. So we have provided you with the benefits -  but when does it make sense for you to convert to returnables if you are currently using expendables? When is the application the right one and is there a closed loop system in place? Will you receive your desired ROI when you convert? All of the previous questions come into play when your organization is in the process of making the decision to convert to returnable packaging. After all, we want what is best for you and if our product doesn't make sense for your application or logistical...

Optimize Your Line Side Assembly

What is Line Side Assembly?  According to the dictionary, it is a series of workers and machines in a factory by which a succession of identical items are progressively assembled. Where does returnable packaging come in? It could be integrated throughout the entire process. All of our products can be utilized on an assembly line. Whether it's a kitting pack, steel rack, a container with a divider - the list can go on; returnable packaging helps facilitate efficiency, lessens waste, accommodates ergonomics, and can be custom fit for the facilities footprint. There are two parts to line side assembly in regard to returnable packaging. On one side, the returnable packaging is sent to the supplier so the pack can be filled with the part for assembly or it goes straight to the manufacturer to be filled. ...

What is Work in Process (WIP) Packaging?

Transit returnable packaging (shipping back and forth between different locations), is particularly suited to any closed logistics network. Meaning, as soon as a regular circuit between a shipment location and a delivery location is identified, returnable packaging enables a considerable reduction in expenditure and an improvement in short or medium-term profitability. This type of packaging can also be referred to as "over the road" packaging. Transporting products in returnable packaging anywhere from 1 mile to 2000+ miles. We are going to cover another type of packaging called work in process (WIP) packaging, this type is utilized internally. Moving parts within a facility from point A to point B. In this blog post, we will cover some important points regarding WIP and show you some examples of our packaging that customers like you are currently using for this type of application.  ...

OEMs, Tier 1, 2 & 3 - The Automotive Industry Supply Chain Explained

Our blend of innovation in product development and a high level of technical knowledge and customer support, allows us to satisfy our customers' needs with industry-leading packaging solutions and superior service. Identifying needs, constructing solutions, and standing behind them. We are expanding our reach into new markets all the time. Our most recent addition is Aerospace. Our customer was looking for a particular advanced solution, at a low volume production rate and we could move that solution forward for them. Within the Automotive industry, we handle the flip side of that coin and most often provide high volume production. 90% of the automotive market we serve are OEMs, Tier 1 and Tier 2 suppliers. Let's take a look at the automotive supply chain and how returnable packaging fits into the picture.  ...

Prototypes: Why Are They So Important To You?

We all know the impact the sensory approach has on a consumer during the purchasing journey. The five senses allow for the decision-making process to be a comprehensive experience. We bring this added value to your returnable packaging purchasing journey. The two senses we focus on are sight and touch. It is truly essential for you to be able to see and feel your sample for a myriad of reasons. Your team may want to test it multiple different ways for example. Not just for fit and function but also for endurance purposes. Some customers have even performed crush tests on their prototypes. Another primary reason prototypes are highly important is we have a keen awareness that purchasing returnable packaging is an investment on your part. We want you to have the peace of mind that when your project goes to full production - that the returnable package you...

9 Benefits of Returnable Packaging

Returnable packaging has many benefits for all of our end users, from a reduced volume for transport and storage to cost savings, durability, rigidity, and so much more. What we cover here are 9 benefits that you may not have thought about, such as the life span of a returnable package. It generally outlives the projected life span. In our experience, there have been returnable packs that lasted up to 20 years. The versatility and custom options you have with returnable packaging are truly amazing. Do you need a label on your package? We can include one directly into your design. We can silk screen your packaging, add handles, channel, foam, and more! See the infographic below to learn more about the benefits your next returnable package can offer.     ...

ROI & Returnable Packaging

Profit Margin Evaluation - When was the last time you evaluated packaging costs? Are you currently seeking a new way to save some money on the packaging phase of your supply chain? Now is the perfect time to look into new applications. As logistical systems evolve and become better organized, they create new opportunities for using packaging innovations to add value and minimize cost across a supply chain. Reusable packaging is one of those modernizations and is becoming the most cost-effective choice for an increasing number of applications. Our clients are reducing costs by conducting value studies of materials to minimize overall costs. Applying environmental considerations to key material management decisions can help improve operating efficiency. By taking a strategic approach to purchasing by integrating reusable packaging, some companies are significantly improving both their profit margins and environmental profile. Disposal costs alone could be consuming your profit without even realizing it....

Storage Fix: Plastic vs Expendable

Plastic boxes will hold their shape better and are more protective. Usually, when cardboard is exposed to the elements, it is not a pretty picture. The cardboard gets wet and retains that moisture breaking down the fiber structure. It also becomes a harbor of mold. Now that the package is damaged, its useful life is over. Plastic boxes, although not waterproof until specified in your order, can withstand those elements and can even be suitable to be stored outside. In the past customers appreciated the low cost of expendable packaging, but frequently had issues with product contamination, sometimes from the wooden deck of the truck and unsafe stacking, due to their non-rigid nature. Now, to optimize the supply chain and to generate significant savings, companies are seeking out returnable, reusable packaging. Storing plastic corrugated boxes can be a breeze with the addition of anti-slip locking features. These will ensure that your...

Supply Chain: Benefits of Returnable Packaging

Design->Purchasing->Work-In-Process->Warehousing->Shipping->Distribution-Retailer Getting Started When beginning the process of transitioning to reusable packaging, collaboration with one of Amatech?s experienced sales team will make for easy incorporation. First, start with an in-depth analyzation of the supply chain and proof of how the packaging will translate into measurable efficiencies. From there the design of you ideal package will come to light where a prototype will be able to see in use for further consideration and then finally the implantation of the reusable packaging program into your supply chain begins. Amatech is always looking for new ways to improve optimization, just like your company is and we will continue to check back with new innovative packaging that might apply to your company! Plastic reusable packaging safely and efficiently move products along different points of the supply chain to its ultimate destination. Supply chain executives cite operational efficiency as their top priority which can be achieved with organized,...

Handling of Expendable Packaging vs. Returnable Packaging

There are many different names for it ? returnable, reusable, sustainable, etc. ? but whatever you refer to it as, reusable packaging is simply a superior way to protect your products and eliminate costs all around the supply chain within your company. It has durability and will last longer than cardboard. Depending on the care and use, customers can expect 100 uses out of a reusable container. These sustainable shipping options come in the form of trays, containers, pallets, cases, and more. Corrugated plastic has payoffs that cardboard just can?t beat: Tear resistant Easily takes place of cardboard expendable packaging Easy to score, fold, drill and stitch Fits right where cardboard containers have been used Resilient to impact and breakage Comes in a variety of in-stock colors Corrugated plastic serves as a middle ground between cardboard and wood in your packaging systems. Corrugated plastic can outperform traditional cardboard packaging. More cost effective on a cost-per-trip basis, studies have...

Returnable Packaging Vs. Cardboard Boxes

Cardboard boxes were invented in 1890 by Robert Gair. Other key inventions in 1890 include the smoke detector, tabulating machine, and the Babcock test. While all of these inventions are still used today, they are almost unrecognizable from their 19th Century counterparts except for the cardboard box. Even though cardboard boxes were a staple for over 100 years, environmental issues of modern times are becoming more and more of a hot topic. Over 100 billion cardboard boxes are produced in the US every year. Factoring in that 1 tree will produce about 150 boxes, we?re looking at just over 660 million trees being cut down every year to support American commerce. In addition, even recycling boxes require half the time and energy required to make a brand new box, which makes recycling cardboard in bulk a time-consuming and inefficient band-aid on a more severe problem. The number is only expected to grow as...

Financial Benefit of Returnable Packaging

Profit Margin Evaluation When was the last time your company evaluated its packaging costs? Or are you currently seeking a new way to save some money on the packaging stage of your supply chain? Now may be the perfect time to look into new implementations. This is a very interesting time period in the history of logistical packaging. As logistical systems evolve and become better organized, they create new opportunities for using packaging innovations to add value and minimize cost across a supply chain. Reusable packaging is one of those innovations, and is becoming the most cost-effective choice for an increasing number of applications. Purchasing managers are reducing costs by conducting value analyses of materials to minimize the overall costs. Implementing environmental considerations into key material management decisions can help improve operating efficiency. By taking a strategic approach to purchasing by implementing reusable packaging, some companies mare significantly improving both their environmental...

Investment in Returnable Packaging

Here at Amatech, we have made the transition from regular to returnable packaging as easy as possible. We offer a cost calculator for your convenience, just plug in your numbers and see the cost savings right before your eyes! You will find out that the money spent yearly on regular packaging may be lower than the initial cost to become returnable package ready. The reason for this is that returnable packaging has an initial expensive expense. This is because you are investing in returnable, reusable, sustainable packaging that typically gets you twenty more uses than regular packaging. Not only do you get to streamline your production line and save you money over time, you also get bragging rights about being environmentally ?green?. How Much Money are You Really Saving? Customers experience between 40% and 70% savings on the overall cost when using returnable packaging. Amatech can design a package for you that you can put a part...

Cleanliness of Returnable Packaging

Did you know that one returnable box could replace over 100 cardboard boxes? Not only can we help a company reduce their carbon footprint, returnables can also keep the production lines clean. During Amatech's design process, we take in account the lines that the packaging is being used. Just like how you figure out a line process, the packaging can be part of the time process. With returnable packaging you can eliminate not only all the cardboard but also any protective films or plastic bags that you would have to just put in the dumpster. Returnables can be a big part of cost savings and help everyone keep a clean line and work space environment. Cardboard is not only environmentally unhealthy but also can be a harbor of mold! Mold is known to cause respiratory problems, common allergic reaction symptoms, nervous-system disorders and depression. For those that are sensitive to...

Is reusable packaging right for you?

This article was originally published on DC Velocity on August 19th, 2013. Now that sustainability has entered the mainstream, more companies are looking at whether their operations might be a good fit for reusable packaging. Indeed, according to Jerry Welcome of the Reusable Packaging Association (RPA), the industry has seen annual growth of 10 percent over the past few years. According to RPA, reusable packaging includes reusable pallets, racks, bulk containers, handheld containers, and dunnage made of durable materials such as metal, plastic, or wood. (A cardboard box, although it could be used more than once, would not be considered reusable packaging.) The benefits of using reusables are manifold, experts say. They can reduce a shipment?s impact on the environment. They are more cost-effective than buying one-way or nonreturnable packaging. They are typically stronger and easier to clean than their single-use counterparts. Finally, there?s the aesthetic appeal. Reusable packaging usually looks better and often...

The Four R?s of Packaging

To go along with the holiday season, The American Institute for Packaging and the Environment recently published a brochure aimed at improving the environmental sustainability e-commerce packaging. The brochure, titled Packaging: At the Forefront of E-Commerce Growth & Sustainability, explains the roles of e-commerce packaging, strategies that packaging manufacturers, product marketers and retailers use to minimize product damage, and ways in which the packaging industry continues to find innovative solutions to do more with less. The brochure offers the following ?Four Rs? to readers: Reduce and consolidate orders delivering more products in fewer packaging. Reuse packaging, especially boxes and cushioning materials. Return packaging to local shipping store, especially cushioning materials. Recycle corrugated and other materials, including polyethylene films. According to Ameripen, US retail e-commerce sales are set to exceed $300 billion in 2014, with much of the volume occurring during the last two months of the year.Donna Dempsey of Ameripen says it is important that people...

Packaging The Possibilities

Our customizable resuable packaging comes in any shape, any size or any material to meet your needs. Learn More about all the possibilities of custom packaging here.  If you can dream it, we can build it. Our customizable resuable packaging comes in any shape, any size or any material to meet your needs. Whether you need totes for Class A products, dunnage for pharmaceuticals, foam lining for electronics, or even corrugated plastic for, say, septic tank dividers ? we do it all. Boxes and totes, steel racks and carts, dividers, foams, sleeve packs, and water jet cutting. We offer industry leading, super fast design and prototyping services to identify and design a product that works for you. Once designed, our 3D proposal capabilities and fully functional samples will ensure that your product goes from an idea to a working model. Just remember, if you can dream it, we can build it....

What is Returnable Packaging?

The Returnable Packaging Association (RPA) defines ?returnable packaging? as packaging which includes ?...reusable pallets, racks, bulk containers, hand-held containers and dunnage that move product efficiently and safely throughout the supply chain. Reusable packaging is typically used by manufacturers/processors and their suppliers/customers in a well-organized supply chain, with very tightly managed shipping loops. Returnable packaging is constructed of durable materials such as metal, plastic or wood and is designed to withstand the rough handling of a typical logistics system.? So, what does this all mean? Let me break it down. The process begins with a ?returnable pack? ? which is a vehicle that will go to the point of destination and come back. For example, a semi ?truck you see on the highway is a returnable pack. Even the Space Shuttle is a returnable pack! Now, this is looking at the process in a large, outside sense. Returnable packaging is...

Returnable Packaging's Financial Benefits

Profit Margin Evaluation When was the last time your company evaluated its packaging costs? Or are you currently seeking a new way to save some money on the packaging stage of your supply chain? Now may be the perfect time to look into new implementations. This is a very interesting time in the packaging industry. As logistical systems evolve and become better organized, they create new opportunities for using packaging innovations to add value and minimize cost across a supply chain. Reusable packaging is one of those innovations and is becoming the most cost-effective choice for an increasing number of applications. Purchasing managers are reducing costs by conducting value analyses of materials to minimize the overall costs. Implementing environmental considerations into key material management decisions can help improve operating efficiency. By taking a strategic approach to purchasing by implementing reusable packaging, some companies are significantly improving both their environmental profile and...

Benefits of Returnable Packaging in the Supply Chain

Design->Purchasing->Work-In-Process->Warehousing->Shipping->Distribution/Retailer Getting Started When transitioning to reusable packaging, collaborating with one of Amatech's experienced project managers will make for an easy process. First, we'll start with an in-depth analysis of the supply chain and proof of how the packaging will translate into measurable efficiencies. From there, the design of your ideal package will come to light and a prototype will be produced for further consideration. Then, finally, the implantation of the reusable packaging program into your supply chain begins. Amatech is always looking for new ways to improve optimization, just like your company is, and we will continue to check back with new innovative packaging that might apply to your company! Plastic reusable packaging safely and efficiently move products along different points of the supply chain to their ultimate destination. Supply chain executives cite operational efficiency as their top priority which can be achieved with an organized, well-planned reusable, returnable packaging program....

Optimizing Line-Side Assembly

What is Line-Side Assembly?  Definition: A series of workers and machines in a factory by which a succession of identical items are progressively assembled. Where does returnable packaging come in? It could be integrated throughout the entire process. All of our products can be utilized on an assembly line. Whether it's a kitting pack, steel rack, container with a divider, or any of our other items, returnable packaging helps facilitate efficiency, lessens waste, accommodates ergonomics, and can be custom fit for the facility's footprint. There are two parts to line-side assembly regarding returnable packaging. The returnable packaging is sent to the supplier so the pack can be filled with the part for assembly or it goes straight to the manufacturer to be filled. ...

Work-in-Process Packaging Explained

Transit returnable packaging (shipping back and forth between different locations), is particularly suited to any closed logistics network. Meaning, as soon as a regular circuit between a shipment location and a delivery location is identified, returnable packaging enables a considerable reduction in expenditure and an improvement in short or medium-term profitability. This type of packaging can also be referred to as "over-the-road" packaging. Transporting products in returnable packaging anywhere from one mile to 2000+ miles. We are going to cover another type of packaging used internally called work-in-process (WIP) packaging for moving parts within a facility from point A to point B. Below are some important points regarding WIP and some examples of the packaging we designed that our customers are currently using for this type of application.  ...

Is Returnable Packaging Right for You?

We've covered the benefits of returnable packaging in our Handling of Expendable Packaging vs. Returnable Packaging post. Citing that corrugated plastic is durable, reusable, and moisture-resistant. Furthermore, we stated the benefits of returnable packaging also include a reduction in overall shipping costs, safer delivery, and fewer workplace injuries. So, we provided you with the benefits, but when does it make sense for you to convert to returnables if you are currently using expendables? When is the application the right one and is there a closed-loop system in place? Will you receive your desired ROI when you convert? ...

Five Solutions for Product Protection

When a client reaches out, they have a product they need to protect. It is our job to ensure that this happens effectively and efficiently. In designing a returnable package for a customer, there are many factors that come into play. Our project managers need to take things like the weight of the part, whether the part has class A surfaces, how long the returnable packaging program is expected to be in place, and what the application will be. When we talk about applications, we are referring to how returnable packaging will be utilized. Will it be used in a WIP (work in process) application or will the pack be in transit packed on a truck for shipment?  These are just a few of the many things our project managers take into consideration prior to getting a quote prepared for review. Visit our project discovery form to see more....

Returnable Packaging - Clean & Sterile

Did you know that one returnable box could replace over 100 cardboard boxes? Not only can returnable packaging help a company reduce its carbon footprint, but returnables can also keep the production lines clean. During the design process, we take into account the lines that the packaging is being used on. With returnable packaging, you can eliminate not only all the cardboard but also any protective films, plastic bags, or other materials used with cardboard that you would have to put in the dumpster. Returnables can be a big part of cost savings and help everyone keep a clean line and workspace. ...

How To Integrate Sustainability In Your Supply Chain

As the environment continues to change due to human impact, companies and businesses need to note how their efforts contribute to the damage being done. The New York Times notes how corporations often overlook their supply chains and product waste when discussing sustainability, even though these contribute up to 95% of their greenhouse gas emissions. If companies genuinely want to make a difference in their procedures, proper interventions need to take place so that their supply chains can cut down on emissions and waste. If you?re looking to incorporate sustainability in your supply chain, here are a few ways to start: ...

Smarter Supply Chains are the Future of Sustainable Packaging

The fourth industrial revolution?better known as Industry 4.0?that we're currently experiencing is marked by digital transformation and technological advancements for increased efficiency. Included in the changes of this new industry is the enhancement of the supply chain. After all, the supply chain plays a crucial role in the manufacturing and service industries. A study from the University of Windsor emphasizes the importance of supply chain resilience to keep up with the changing economy. One vital change is the growing demand for sustainable packaging due to rising environmental concerns. Smarter supply chains are currently being developed to meet this development. ...

Handling Packaging - Returnable vs Expendable

There are many different names for it ? returnable, reusable, sustainable, etc. ? but however you refer to it, reusable packaging is a superior way to protect your products and eliminate costs all around the supply chain within your company. It's durable and will last longer than cardboard. Depending on the care and use, customers can expect 100+ uses out of a reusable container. These sustainable shipping options come in the form of trays, containers, pallets, cases, and more. Characteristics of Corrugated Plastic: Tear resistant Easily takes the place of cardboard expendable packaging Easy to score, fold, drill, and stitch Fits right where cardboard containers have been used Resilient to impact and breakage Comes in a variety of in-stock colors Corrugated plastic serves as a middle ground between cardboard and wood in packaging systems. Corrugated plastic outperforms traditional cardboard packaging. More cost-effective on a cost-per-trip basis, studies have shown manufacturers can save up to 70% in costs...

Returnable Packaging Terminology - Materials

In this post, you will find terms for commonly used materials in the returnable packaging world with links to more in-depth descriptions/explanations/examples. ...

Returnable Packaging Basics

What is returnable packaging? The Returnable Packaging Association (RPA) defines ?returnable packaging? as packaging which includes ?...reusable pallets, racks, bulk containers, hand-held containers and dunnage that move product efficiently and safely throughout the supply chain. Reusable packaging is typically used by manufacturers/processors and their suppliers/customers in a well-organized supply chain, with very tightly managed shipping loops. Returnable packaging is constructed of durable materials such as metal, plastic or wood and is designed to withstand the rough handling of a typical logistics system.? ...